01_EWM_ Warehouse layouts, Terminology and basic concepts
Topics Covered -
- Understanding Warehouse Layout and Terminology
- Car Manufacturing Company Departments
- Exploring SAP's Extended Warehouse Management
- Warehouse Layouts and Equipment Overview
- Warehouse Equipment and Handling Terminologies
- SAP EWM System Implementation Discussion
- Extended Warehouse Management Market Share
Summary
Understanding Warehouse Layout and Terminology
In the meeting, PLN discussed the upcoming sessions for a 5-hour workshop, with the first session being 90 minutes long. The focus of the first session was on understanding the purpose and layout of a warehouse, including the use of SAP systems. PLN also mentioned that the training would cover from basic to advanced levels. The discussion also touched on the importance of understanding warehouse terminologies and visualizing the equipment used in a warehouse. PLN also mentioned that the session would recap the demo session from the previous meeting and would cover each process in detail. The conversation ended with PLN stating that the first session would cover topics such as layouts, terminology, and basic concepts.
Car Manufacturing Company Departments
PLN discussed the importance of various departments in a car manufacturing company. He emphasized the role of the purchasing team in acquiring raw materials and finished goods, the production team in planning and executing the manufacturing process, and the sales team in fulfilling customer orders. PLN also highlighted the need for warehouses to store raw materials and finished products, and the importance of managing these warehouses efficiently. He concluded by noting that managing such a large-scale operation requires a comprehensive understanding of the various departments and their roles.
Exploring SAP's Extended Warehouse Management
PLN discussed the importance of SAP's Extended Warehouse Management (EWM) system in managing complex warehouse operations. PLN explained that EWM integrates with other SAP models such as finance, purchasing, sales, production, and transportation management, making it a powerful tool for supply chain management. PLN also highlighted the need for compliance with international standards, which is handled by SAP's Global Trade Services (GTS) software. PLN further explained the different processes in a warehouse, including inbound, storage, and outbound processes, and how they are integrated with other SAP models. PLN also mentioned the importance of analytics and reporting in warehouse operations. PLN concluded by stating that they would cover these topics in more detail in future discussions.
Warehouse Layouts and Equipment Overview
The presentation covers typical warehouse layouts and equipment used in warehouse operations. It explains different warehouse designs such as U-shape, I-shape, and L-shape, and their purposes for efficient inbound and outbound processes. The speaker describes various areas within a warehouse including inbound and outbound docks, staging areas, storage areas, and packing areas. They also discuss automated systems like Automated Storage and Retrieval Systems (ASRS) and Material Flow Systems (MFS). The presentation includes information on different types of equipment used in warehouses, such as forklifts, pallet trucks, and stackers, and their roles in moving and storing goods.
Warehouse Equipment and Handling Terminologies
PLN discussed the various equipment and materials used in a warehouse, emphasizing the importance of understanding these terminologies for effective operations. He explained the use of pallets, totes, and other handling units, and how they are used to pick and store goods. PLN also highlighted the importance of packaging materials, such as cardboard, and the need to create these as resources in the warehouse. He further discussed the different types of pallets, including chip, euro, and US pallets, and how they are used in different warehouse operations. PLN also touched on the use of forklifts and other equipment in the warehouse.
SAP EWM System Implementation Discussion
PLN discussed the implementation of a Greenfield project using the SAP EWM system for inbound processes. He explained that once the project is handed over to business users, they will use SAP and RF devices for day-to-day activities like unloading and other operations. PLN also mentioned that warehouse supervisors and leads will use free applications. He clarified that SAP consultants will primarily use the EWM system, while business users will use free applications and RF guns. PLN also mentioned that the transactions implemented in SAP will be presented in the devices for the operators to perform daily activities. He ended the conversation by asking for any questions or clarifications.
Extended Warehouse Management Market Share
In the meeting, Ganesh and PLN discussed the current market share of extended warehouse management, with PLN stating that it is around 55 to 60%. PLN also explained the integration process of SAP EWM with other systems, emphasizing that no middleware tools are required. PLN further clarified that the design of the warehouse is not their area of expertise, but they can help understand the business process and map it to the EWM system. PLN also assured that all questions would be answered in the next session, which was scheduled for 3.5 hours.